INDUSTRIES SERVED

Ceramic Welding Backing | Ceramic Backing Welding| Ceramic Backing Taps 

Ceramic welding is utilized by most glass makers to prolong the life of their furnaces’ refractories without production loss. This market includes: flat glass producers, container glass producers, fiber glass producers, sodium silicate producers and many other specialty glass producers.

Ceramic welding is utilized by most coke producers to prolong the life or their oven’s refractories with minimal production loss. Taking ovens out of service to re-brick them has a major impact on the coke producers ability to keep up with production demands. Ceramic welding is an attractive alternative because the time the oven is out of service is greatly reduced compared to through wall or even an end flure repair.

Ceramic welding in the cement and minerals processing industries is becoming more popular with the advent of patent pending technology which allows Fuse Tech to attach stainless steel refractory anchors to the inside hot face of the kilns steel shell without shut down.

After anchors are attached to the shell, ceramic welding is utilized to repair the damaged refractory. Welding takes place directly onto the stell shell, directly onto and around the anchors, and is tried into the surrounding refractory that has remained intact.

The areas of application include: kiln nose ring, kiln burner pipe, cooler bullnose, cooler walls, preheater cyclones and riser duct, firing hood and precalciner walls and roof.

MATERIALS

Ceramic Welding Powder Formulations and Their Applications

HWC-AL-1
High Alumina Based Ceramic Welding Material
Primarily Used in the Repair of Cement Kiln Nose Rings, Cyclones, etc…

HWC-AZS
Based Ceramic Welding Material Primarily Used in the Repair of Glass Furnaces.

HWC- FC-1
Fire Clay Based Ceramic Welding Material Primarily Used in the Repair of Coke Oven Jambs.

HWC-S-1
Crystalline Silica Based Ceramic Welding Material Primarily Used in the Repair of Glass Furnaces and Coke Ovens.

HWC-S-2
High Purity Fused Silica Based Ceramic Welding Material Primarily Used in the Repair of Glass Furnaces and Coke Ovens.

Date: 2023-04-10     hits: 463    Return